MAINTENANCE DOCUMENTATION
• Maintenance Benchmarking
• Maintenance Strategy Development
• Maintenance Work Instructions
• Performance Standard
• Standard & Procedures
CEKAP provides digital solutions to Oil & Gas industry across Upstream, Midstream and Downstream activities. With O&G know-how and strategic alliances with industry-leading technology providers, we deliver from hardware, software, consultancy and managed services to digitalize entire O&G value chain.
IT INFRASTRUCTURE
• Hardware
• Software
• Cloud
• Network
• Disaster Recovery
• Cyber Security
• Systems Integration
• Data Management (Capture, Cleansing & Migration)
• Managed IT Services (Leasing, Technical Support, Outsourcing)
IT
• Information Data Management
• PI Data Management
• Hydrocarbon Allocation
• Document Control & Management
• Data Reporting
• ERP System
• Block Chain
• Artificial Intelligence
• Predictive Maintenance
• Intrinsically Safe Mobile - Wearable Device
INDUSTRIAL CYBER SECURITY
• Data Diode One Way Communication
• Secure Remote Access
• USB Malware Scan
• Breach Detection System
HSE
• Person-On-Board System
• e-ptw System
VISUALIZATION & COLLABORATION
• Collaborative Working Environment Centre
• Visualization Operation Centre
• Real Time Integrated Planning & Scheduling
STRUCTURAL
• Pipeline Integrity Management
• Predictive Corrosion Management System
TELECOMMUNICATIONS
Offshore 4G LTE
Equipped with a vast resume databank built over 25 years and experienced talent sourcing recruiters, CEKAP provides end-to-end Workforce Management including recruitment, placement and employment services to Oil & Gas and other industry sectors, locally and internationally.
SOLUTIONS
• Local and International Recruitment
• Local Agency Services
• Consultant Placement, Crew Exchange & HR Outsourcing
• Healthcare & Medical Insurance
• Employment Pass, Work Permit & Residence Visa
• Meet & Greet
• Transportation
• Accommodation & Home Relocation
• Payroll & Taxation
• 24/7 Emergency Support
• Training
CATEGORIES OF MANPOWER
• Technical Professional
• Non-Technical Professional
• Skilled and Semi-Skilled Worker
• General Worker
SECTORS
• Oil & Gas (Upstream & Downstream)
• Petrochemical & Chemical
• Marine
• Power
• Renewable Energy
• Telecommunications
• Construction
• Aviation
TYPE OF PROJECTS
• Engineering, Procurement, Construction,
Installation & Commissioning
• Project Management
• Operations & Maintenance
• Shutdown & Turnaround
DISCIPLINES
• Geoscience
• Petroleum Engineering
• Electrical & Instrument
• Civil & Structural
• Mechanical & Piping
• Chemical
• Process
• HSE
• Geomatics
• QA/QC
• Subsea Engineering
• Drilling
• Telecommunications
• ICT
• Marine
• Underwater Inspection
• Asset Integrity & Reliability
• Renewable Energy
• Finance & Accounting
• HR & Administration
• Procurement & Contract
• Training
Asset Integrity Management (AIM) is the practice of managing people, systems, processes, procedures, tools and resources to ensure the asset perform the required function safely, effectively, efficiently and in sustainable manner throughout the whole asset life cycle (from design to decommissioning or replacement).
Maintaining the integrity and reliability of an asset is a major priority to asset operator and owner. It is a key to maintain maximum production, avoid unplanned downtime and ensure operational safety. This becomes more and more crucial as the asset continues to age.
CEKAP adds value to Client’s asset integrity by integrating in-house AIM capabilities with 3D Laser Scanning & Modelling, AI/ML-Powered Data Management, Project Technical Consultancy, and other services.
MAINTENANCE DOCUMENTATION
• Maintenance Benchmarking
• Maintenance Strategy Development
• Maintenance Work Instructions
• Performance Standard
• Standard & Procedures
MAINTENANCE BUILD
• Asset Register & Asset Hierarchy Structure Review
& Build – ISO 14224
• Safety Critical Equipment (SCE)
• Equipment Criticality Analysis (ECA)
• Failure Analysis - FMEA, FMECA, RCA
• Inspection/Testing Preventive Maintenance
• Maintenance Plan
• Bill of Materials (BOM) / Inventory Cataloging
COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEM
• CMMS Scoping Study
• CMMS Maintenance Management Data Cleanse Up
• CMMS Data Repair and Optimization
• CMMS Maintenance Reliability Study
• Asset Verification + CMMS vs P&ID Update Using Laser Scanning
OTHERS
• Asset Integrity Management System
• Process Safety Management System
• Fitness-For-Service (FFS)
• Asset Life Extension Studies (ALES)
• Risk & Reliability Management
• Hazard Analysis & Risk Assessment
• Safety Case Analysis
• Operation & Maintenance Procedure
DIGITAL TECHNOLOGY & SOFTWARE
TECHNICAL DATA CAPTURE – POWERED BY AI
Common challenges in legacy maintenance data:
• Drawings poorly labelled and not up-to-date
• P&ID archived in hard-copy or scanned in image files
• Large manhours spent to manually count tags from drawings
• Bill of Materials not correctly linked with asset, spares, P&ID etc
KEY FEATURES
1. Identify and Archieve Duplicate, Near Duplicate and Obsolete Documents
2. Retrieval of Title Block Data from P&ID
3. Retrieval of Tag ID from P&ID
4. Retrieval of Off-Page-Connectors (OPC) and Line ID
5. Direct Access to Information Search Query Across Multiple Documents
6. Transfer Parts Tables from Operations and Installation Manual into Excel
FLANGE MANAGEMENT SERVICES
• Manual Bolt Torquing
• Hydraulic Bolt Torquing
• Hydraulic Bolt Tensioning
• Pneumatic Bolt Torquing
• Joint Breakout
• Joint Data Management
•Training
PUMP SERVICING & MAINTENANCE
• Dismantling, Cleaning and Inspection
• Parts Refurbishing and Change-Out
• Shaft Assembly and Balancing
• Pump Assembly and Leak Test
• Removal, Installation and Test Run / Monitoring
• Laser Alignment
• Vibration Check and Analysis
• Root Cause Failure Analysis (RCFA)
• Preventive Maintenance
VALVE SERVICING & MAINTENANCE
• Inspection, Service and Maintenance
• Parts Refurbishment and Change-Out
• Lapping of Sealing Surface
• Ball Grinding & Chrome Plating
• Flange Facing Machining
• Re-Setting & Re-Calibration
• Functional Test, Pop Test and Leak Test
• Hydrostatic Test
• Blasting and Painting
SUPPLY OF PUMPS
• Horizontal API 610 Pump
• Horizontal Non API Pump
• Vertical API 610 Pump
• Vertical Non API Pump
SUPPLY OF VALVES
• Actuated Valve
• Ball Valve
• Offshore Pipeline Valve
• Gate Valve
• Check Valve
• Globe Valve
• Butterfly Valve
• Needle Valve
• Plug Valve
• Double Block & Bleed Valve
• Safety Relief Valve
• Choke Valve
• Diaphragm Valve
• Vacuum / Breather Valve
• Valve Locking / Interlocking Device
SUPPLY OF MATERIAL
• Seal
• Gasket
• Flanges
• Coupling
• Bearing
• Belting
MACHINERY CONDITION MONITORING SYSTEM
CEKAP offers a broad-spectrum of Electrical & Instrumentation (E&I) solutions. We have over 25 years of experience in Oil & Gas, Petrochemical, Power and other industries. CEKAP integrates the solutions with Client’s operations to ensure the project is completed safely, on time, within budget and in accordance to specification. We are able to deliver E&I support services in technically challenging environments including offshore and onshore.
SOLUTIONS
• Engineering, Procurement, Construction, Installation, Testing and Commissioning
• Inspection, Maintenance, Calibration and Validation
• Modification, Retrofit and Upgrade
• General E&I Work
• Cabling, Functional Test and Loop Check
• Automation & Control – DCS/SIS/FGS System Support & Services
• Condition-Based Monitoring
• Partial Discharge Analysis
• Telecommunication, IT and Security
• Fire Detection & Protection
• Heating, Ventilation, Air Conditioning (HVAC)
In a fast developing and challenging world, an ever-increasing amount of data need to be captured, analyzed and managed. CEKAP provides surveying, mapping and GIS solutions that maximize the capabilities of computer-aided design software to support end-to-end asset decisions.
3D LASER SCANNING & MODELLING
3D Laser Scanning is a surveying method that captures high-density 3D geospatial data. The data appears as a “point cloud” that creates accurate digital representation of the exact size and shape of scanned objects. Laser scanning is a proven and reliable way to provide a full 3D as-built model of Client’s asset, especially in brownfield sites.
Deliverables & Applications
• 3D As-Built Model (Semi-intelligent / intelligent)
• 3D Color Photo
• Documents Update (P&ID, tagging, linelist, GA, drawings, safety layout, corrosion circuit)
• AFC Clash Analysis
• Dimensional Control Survey (± 1 mm accuracy)
• Pipe Stress Analysis
• Quality Control & Inspection
• Reverse Engineering
• Digital Twin for Asset Management
• Virtual Simulation for Training Programme
Advantages
• Accuracy: Reliable and highly accurate than manual measurement
• Manpower: Laser scanning surveyor, as compared to a team of engineers onsite
• Time: On-site scanning can be completed in a few hours, from a single trip
• Safety: Scanning can be done in unsafe or inaccessible areas, does not disrupt operations
• Project Visualization and Planning: Minimize manhours on site
In-House Asset
Software
• AVEVA E3D™
• FARO® SCENE
• CAD
Hardware & Equipment
• FARO Focus M70 Laser Scanner
• Leica Total Station TS09
• Leica Total Station TS06
• High Specs PC for 3D Modelling & Image Processing
HYDROGRAPHIC / BATHYMETRIC SURVEY
Hydrographic surveying or bathymetric surveying is the survey of physical features present underwater. It measures factors beneath water that affect marine activities like dredging, offshore drilling, marine constructions and navigational safety etc. Hydraulic study can be further derived from Bathymetric data.
Techniques
• Multi Beam Echo Sounder Survey
• Side Scan Sonar
• Sub Bottom Profiling
• Magnetometer Survey
Parameters Studied
• Water Depth
• Form of Seabed
• Determination of Shore Line
• Tide measurement
GEOGRAPHIC INFORMATION SYSTEM GIS
GIS is a system of storing, collecting, interpreting and presenting geography data. We integrate GIS solutions with IT infrastructure, ERP and business support system to create a single view that can be accessed throughout the complete project life cycle.
Applications
• Data Index Map Production & Visualization
• Asset Management
• Terrain Assessment and Routing
• Land Management
• Vessel Tracking
• Emergency Response
• Environmental Monitoring
• Digital Twin
• Underground Utility Mapping
Advantages
The advantages of GIS-enabled asset and operations management include:
• Streamline business processes
• Data-driven decisions
• Real-time mapping visualisation and analysis
• Record keeping in centralized GIS
• Improved information sharing, workflow & collaboration
• Cost saving
AERIAL SURVEY
LAND SURVEY & SOIL INVESTIGATION
CEKAP provides solutions for Metocean survey applications to support all stages of offshore project in Exploration, Drilling, Design, Installation, Operations & Demobilization.
CEKAP proudly build a centralized Metocean system for PETRONAS Carigali Sdn Bhd called Real-Time Metocean Observation System (RTMOS), enabling site data accessible in real time at PETRONAS HQ and via mobile.
METOCEAN STATION SYSTEM NETWORK MOSSNET
• Displays Metocean parameters in real time, locally and remotely
• Meet requirements recommended in the Standards for Offshore Helicopter Landing Areas, CAP 437
SITE-SPECIFIC WEATHER FORECAST
MARINE ROUTE WEATHER FORECAST
WEATHER DOWNTIME ANALYSIS
TROPICAL STORM, TYPHOON & CYCLONES FORECAST
OCEAN CURRENT FORECAST
IN-SITU METOCEAN DATA ACQUISITION
HISTORICAL METOCEAN DATASETS
OPERATIONAL STATISTICS
ENVIRONMENTAL DESIGN CRITERIA STUDY
SEDIMENT TRANSPORT MODELLING STUDY
SUPPLY, REPLACE, INSTALL & TEST WEATHER EQUIPMENT
• Wave Measurement
• Acoustic Dropper Current Profiler (ADCP)
• Multiparameter Sensors
• Conductivity-Temperature-Depth (CTD) Sensor
• Wind Sensor / Measurement
• Rain Sensor
• Sound Velocity
• Tide Gauges
• Telemetry
INDUSTRIAL HYGIENE SURVEY & SERVICES
• Health Risk Assessment
• Chemical Health Risk Assessment
• Indoor Air Quality
• Chemical Exposure Monitoring
• Noise Monitoring Services
• Local Exhaust Ventilation – Design, Inspection & Examination
OCCUPATIONAL HEALTH CONSULTANCY
• Ergonomics
• Health Impact Assessment
• Pest Control Services
• Audiometric Testing
• Respiratory Fit Test
SAFETY CONSULTANCY
• Risk Assessment
• Safety Report
• Behavior Safety
• Process Safety
• Fire Safety
• Control of Industrial Major Hazard (CIMAH)
ENVIRONMENT CONSULTANCY
• Environmental Impact Assessment
• Environmental Risk Assessment
• Environmental Baseline Survey
• Environmental Monitoring
• Effluent Water Analysis
• DOE Written Notification & Declaration
ISO MANAGEMENT SYSTEM CONSULTANCY
• ISO 9001 - Quality Management System
• ISO 14001 - Environmental Management
• ISO 45001 - Occupational Health & Safety Management
OTHERS
• Emergency Response
• Laboratory Services
• Scheduled Waste Consultancy
• Fire Detection & Protection System
• Medical Specialized Services – MEDEVAC
• HSE Equipment Maintenance & Calibration
• PPE Supply
• Tamperlok Urine Drug Test Kit
With experience across a wide range of project delivery, CEKAP is in unique position to offer Project Management Consultancy Services to local and international projects.
A full spectrum of our Project Management capability includes project planning, engineering, procurement, construction, installation, hook-up and commissioning, risk analysis and project oversight consultancy.
CEKAP integrates a wide range of expertise in process, mechanical, piping, electrical, instrumentation, civil, structural and other disciplines to effectively manage and complete complex projects successfully.
PROJECT REFERENCE
With capability to provide multi-disciplinary Technical Services & Consultancy, CEKAP has earned extensive track record in undertaking challenging, demanding and complex nature projects.
Since 2012, CEKAP delivers Visualization & Collaboration solutions with its professional project management team of solution integrators. CEKAP has undertaken turn-key projects to deliver a digitally enhanced environment for Oil & Gas industry. From interior design concept, project management, system integration, support, to managed service, CEKAP covers end-to-end project delivery phases.
COLLABORATIVE WORKING ENVIRONMENT (CWE)
Area for efficient collaboration between various disciplines to sit together, view, analyze and come out with fast decision for the business
VISUALIZATION OPERATION CENTRE (VOC)
Area for dashboard data display and real-time monitoring
BENEFITS
APPLICATIONS
Visualization & Collaboration solutions support seamless operations in working environment such as:
• Meeting & Conference Room
• Integrated Operations Centre
• Command & Control Centre
• Security & Surveillance
• Utilities & Process Control Centre
• Emergency Operations Centre
• Network Operations Centre
• Security Operations Centre
• Trac Management Centre
• Smart City Operations Centre
• Innovation Centre
• Broadcast Control Room & Production Studios
• Auditorium, Experience Centre, Lobby Display
PROJECT EXPERIENCE
PhDC4D® Predictive Digital Twin integrates real current condition of an asset to be visualized on a 3D model. PhDsoftC4D® software automates the data ingestion of human inspections and integrates them with sensors, drones, ROVs data into the same digital twin, consequently data efficiently flows from critical assets into PhDC4D® Predictive Digital Twin to provide crystal clear awareness of the aging process and associated risks over time throughout its life cycle.
PhDC4D® software also offers a holistic approach of risk evaluation as it analyzes collectively the impact and relationship of all measurable variables & data (*) and applies a comprehensive assessment to risk evaluation at real time. (*) examples: corrosion, pressure, vibration, temperature, wall thickness, previous repair and repair outline, etc.
PhDC4D® software solution incorporates industry best practices, proprietary algorithms, accurately assess the condition of assets and calculate the timing and cost of repairs – (bill of materials) to keep assets safe and reliable while reducing maintenance costs and increasing asset life.
PhDsoft Technology solution significantly reduces operational and maintenance costs, mitigates risks such as accidents and failures, reduces downtime, increase productivity and brings significant competitive advantages.
Assai blends business processes with technology to provide you with an out-of-the-box document control and management solution. Assai ensures that engineers and reviewers always meet their deadlines, providing them with a clear overview showing which items are pending and which ones are already overdue.
This way, potential problems and delays can be anticipated and prevented in advance. What also makes Assai an attractive partner is our commitment to excellent services, products and support. Our system offers intelligent, and powerful project control solutions thanks to our team’s solid foundation of engineering expertise, project management experience and software design.
Assai is a customisable system, with a secure user-friendly interface and a rich mix of features, granting precise management and flexibility over all your content. Assai is built around open technologies which promote integration and leverage the power of your existing applications for your benefit. Our software can be accessed by your users wherever they are in the world.
DOCUMENT CONTROL & MANAGEMENT SYSTEM
Assai blends business processes with technology to provide you with an out-of-the-box document control and management solution. Assai ensures that engineers and reviewers always meet their deadlines, providing them with a clear overview showing which items are pending and which ones are already overdue.
This way, potential problems and delays can be anticipated and prevented in advance. What also makes Assai an attractive partner is our commitment to excellent services, products and support. Our system offers intelligent, and powerful project control solutions thanks to our team’s solid foundation of engineering expertise, project management experience and software design.
Assai is a customisable system, with a secure user-friendly interface and a rich mix of features, granting precise management and flexibility over all your content. Assai is built around open technologies which promote integration and leverage the power of your existing applications for your benefit. Our software can be accessed by your users wherever they are in the world.
ASSAI BENEFITS
INCREASED PRODUCTIVITY
Assai automates the routing, delivery, escalation and approval of documents, and provides a centralised, secure repository to simplify document retrieval.
EARLY PROJECT DELIVERY
Assai’s Planning module gives you immediate insight into the progress of your project documentation, so that you can take necessary actions to ensure your projects remain on-schedule.
IMPROVED DOCUMENT QUALITY
Strict revision control ensures that everyone is working from the correct revision, reducing risks of errors and improving Document Quality and reliability.
DIRECT COST SAVING
Reduce the costs of managing your assets thanks to Assai's integrated processes, corporate standards, easy find and retrieval options, and the ease of managing your data and controlling your maintenance projects.
INCREASED SECURITY
Assai has an extensive security layer supporting integration with Single Sign-On servers based on SAML. For extra security, Assai offers two-factor authentication (2FA). Assai adheres to the highest security standards in the industry, giving you peace of mind knowing that your information is safe.
Asset BOT
Asset BOT is an AI-powered solution designed for data classification, capture, extract, and link one engineering information to another. Asset BOT leverages automation, machine learning, and data analytics to streamline asset-related information, providing insights and effective data mining.
Here are some key features and uses of Asset BOT:
Faster Data Entry
Asset BOT can automate the process of identifying, cataloguing, and entering assets into the register by analysing data from various sources. This reduces the time and effort needed for manual data entry.
Accurate Data Collection
Asset BOT can capture detailed information about assets with minimal errors, ensuring the register is up-to-date and reliable.
Error Reduction
Manual data entry is prone to human errors like typos or inconsistencies. Asset BOT can cross-check data sources, validate entries, and ensure consistency, leading to more reliable asset records.
Handling Large Asset Inventories
Asset BOT can efficiently manage and process large volumes of asset data, making it easier for organizations with vast inventories to maintain accurate records without the need for significant manual effort.
Adaptive Learning
Asset BOT learn over time, improving their ability to recognize asset patterns, predict issues, and optimize processes, making the register more intelligent and adaptable to changing conditions.
Fast and Accurate BOM Creation
Asset BOT can automatically extract relevant data (part numbers, quantities, materials) from design files, databases, and specifications based on ISO 14224 Standard. This eliminates manual data entry, reducing the chances of human error and speeding up the BOM creation process.
Component Identification
Asset BOT can identify and categorize components based on various data sources, even if the information is scattered or in different formats, ensuring that the BOM is comprehensive and detailed.
In summary, this leads to better asset utilization, reduced maintenance costs, and more informed decision-making throughout the asset’s lifecycle.